How to Use a Wire Stripper
Table of Contents
Bottom Line
One tool all electricians use is the wire stripper, like the IWS-D10 Wire Stripper. It is a convenient tool that strips wire insulation safely and efficiently for secure connections, splices, or terminal applications. In this article, we shall explore how to use a wire stripper tool, the safety measures, and the types of wire stripping tools.
The Importance of Proper Wire Stripping
Wire insulation makes wires safe and efficient to work with. When making an electrical connection, such as wiring a light, putting in a socket, or speaker wires, one must cut or strip the sheath away using a wire stripper tool, exposing the bare conductor and not weakening it by nicking it. An incorrect application of a method or use of a low-quality wire stripper tool may lead to:
- Bad or broken conductors
- Inadequate electrical connections
- Overheating or Arcing
- Risk, such as short circuiting or fire breakage
Procedure for Using a Wire Stripper
Step 1: Select the Correct Wire Stripper
Wire strippers come in various forms and are designed for specific applications. Choose a wire stripper tool that fits the type of wire, solid or stranded, and gauge:
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Manual wire strippers
Wires come in varying gauges, so they come in different sizes. Tools like the LA-2546B Wire Stripper are suitable for general use.
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Automatic wire strippers
Depending on the wire's size, automatic wire strippers such as the HS-D2 Automatic Wire Stripper can quickly and efficiently remove insulation. They're excellent for large jobs or repetitive tasks.
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Precision Wire Strippers
These tools, such as the IWS-0822 AWG22-8 Wire Stripper, suit small, thin wires that need precision, like electronics or audio applications.
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Multifunction Wire Strippers
Combine stripping, cutting, and crimping. The ICP-338 AWG22-10 Wire Stripper is an excellent example.
Step 2: Measurement of Strip Length
Determine how much insulation to remove. Mostly ¾ or 1 inch is enough. For other connectors, terminals, or screw posts, you may need more or less. Use your finger or a marker to mark the spot to strip.
Step 3: Fit the Wire Inside the Stripper
Insert the wire into the needed opening on the wire stripper tool. The notch must fit the wire gauge; if it's too small, you'll cut the conductor, and if it's too big, it won't fit over the insulation.
To manual strippers:
Measure the strip length and place the wire accordingly. To cut through the insulation, squeeze the handles gently but firmly. In one hand, hold the wire; in the other, push the end of the stripper away, sliding the insulation off the wire.
In automatic strippers:
Insert the wire in the jaws at the point where it is stripped. Pump the handle. The tool simultaneously grabs the wire, strips it, and cuts the insulation off.
Step 4: Check the Exposed Wire
After removing the insulation, inspect the bare conductor: It should be clean and shiny. It should be devoid of nicks and cuts; in case of stranded wire, no strand should appear missing. When the wire is damaged, cut off the end and re-strip with a lighter hold.
Step 5: Connect the Electrical Power
The wire is now stripped, so you can attach it to a terminal, wire nut, or connector. Depending on your project, you may twist the wire, crimp it into a connector, or solder it to a contact point. Ensure only the required conductor length is exposed, and do not break the insulation around the stripped end.
Read More: How Can I Strip a Wire Without Damaging It?
Tips to Consider Using a Wire Stripper
- Ensure power is disconnected before working with wires- check it using a voltage tester.
- Put on safety glasses to shield your eyes from stray insulation strands.
- Also, the right tool (wire stripper) should remove the perfect wire size without damaging the wire conductor.
- Do not use worn or dull tools to achieve clean cuts and eliminate damage to conductors.
Bottom Line
Using a wire stripper may seem easy, but it takes experience and skill to do it correctly. Getting the proper wire stripper, the gauge, and technique right, you can safely strip wires in every electrical application, whether for home projects or delicate electronic work. See the list of wire stripping tools on the iCrimp's website. They are professionally recommended to suit any purpose: manual, automatic, and precise. Strip smart. Connect confidently. Work safely.
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