AM-10 — application and selection
A pneumatic bench crimping machine with replaceable dies for repeated wire-terminal and ferrule assembly. Capacity depends on terminal type and the installed die; 35 mm² is not a universal terminal rating.
Pneumatic drive reduces repeated manual squeezing at a fixed assembly station. It does not automatically feed terminals, select the right die or verify crimp quality. Actual output depends on preparation, positioning, supply capacity and inspection.
Specifications and configuration
| Non-insulated terminals | Up to 16 mm², with the correct die |
|---|---|
| Insulated terminals | Up to 6 mm², with the correct die |
| Wire-end ferrules | Up to 35 mm², with the correct die |
| Listed air pressure | 0.4–1 MPa (4–10 bar) |
| Listed crimping force | 13.5 kN |
| Listed dimensions / weight | 260 × 120 × 140 mm / 6 kg |
| Listed standard jaw / accessories | A30J; one jaw, foot air valve and two air pipes |
Before ordering: Different applications need different dies. Confirm the A30J application and any additional die codes against your terminal drawing. Do not assume a hand-tool die fits without checking the mounting interface.
Choose the right configuration
Choose the exact model in the purchase selector. Product photographs may show different configurations; only the selected package is supplied.
Workstation setup and first-piece checks
- Verify the selected machine's air pressure and air-quality requirements in its current manual; do not use another model's settings.
- Isolate and vent the air supply before changing dies or positioners. Secure the workstation and arrange the control to prevent accidental actuation.
- Prepare the conductor, position the correct terminal and confirm the selected die or positioner.
- Run a first-piece sample and check it against the terminal specification before starting repeated work.
Use the current model-specific instructions. The guide above is a selection and workflow overview, not a substitute for the operating manual.
Maintenance and repeatability
Keep working surfaces clean and inspect tooling for wear, chips, misalignment or loose fasteners. Follow the model-specific lubrication and service instructions. Recheck the first piece after a die change, adjustment or maintenance; stop using damaged tooling. Keep a job record of the terminal, conductor, die and inspection results.
Frequently asked questions
Does the maximum wire size apply to every terminal?
No. Usable capacity depends on conductor construction, terminal material and barrel dimensions, the selected die and the required crimp geometry. Match the complete combination.
How do I check crimp quality?
Use the terminal manufacturer's acceptance criteria. These may include visual checks, crimp height or other dimensions, and pull-force testing. A completed tool cycle alone does not prove electrical performance.
Which option should I buy?
Different applications need different dies. Confirm the A30J application and any additional die codes against your terminal drawing. Do not assume a hand-tool die fits without checking the mounting interface.
What information should I send for a compatibility check?
Provide the machine model and selected option, terminal part number or drawing, conductor material and cross-section, insulation diameter, and intended workload. For powered models, include your air or electrical supply.
Included tooling — no duplicate die purchase needed
The complete machine configuration includes the corresponding crimping tooling for its selected application. You do not need an additional die purchase to duplicate the supplied tooling. Die-only options, where shown, are replacement accessories and do not include a machine.
Replacement or application-specific dies are relevant only for worn tooling or a verified new terminal requirement. Included tooling does not mean compatibility with every terminal within the machine's maximum wire-size range.
Precision wire preparation for your workstation
The machine's included crimping tooling does not need to be purchased again. Add preparation tools only where your existing workstation does not cover the task.
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IWE-5 German-made wire stripper — 0.2–6 mm²
For compatible solid and flexible insulated conductors within this range. Set the 5–12 mm length stop only where it matches the terminal's specified strip length. Inspect a sample for insulation damage and nicked strands.
This stripper does not cover conductor sizes above 6 mm², even when the crimping machine does. Its built-in cutter is rated by wire diameter (up to 2 mm), not by its stripping range. For larger cable or special insulation, request a size- and material-matched preparation tool.